MW-STB2000 Three Motor Automatic High Speed Slitting Machine

• Customization: Available
• After-sales Service: Engineer
• Warranty: 1 Year
• Model NO.: MW-STB2000
• Application: Machinery&Hardware, Food, Commodity
• Type: High-Speed Slitting Machine
• Work Method: Extrusion Slitting
• Structure: Guide Roller Part
• Packaging: Cartons
• Classification: Slitting and Rewinding Machine
• Applicable Process: Process Materials
• Suitable Substrates: Paper
• Packaging Material: Paper
• Transport Package: Wooden Box
• Specification: L3500 x W3700 x H2250
• Trademark: MW
• Origin: Ruian. China
• HS Code: 8422303090
• Production Capacity: 200pieces/Year

Product Description

Basic parameter

No	Parameter item	Parameter index	Unit	Remark
1.	Applicable base material for equipment	paper/non-woven fabric/adhesive sticker/BOPP/CPP/PET/PE/Soft aluminum composite film/VMCPP and other rolled material
2.	Thickness range of material	0.03-0.8	mm
3.	Effective width of equipment	2000	mm
4.	Length of roll surface	2050	mm
5.	Unwinding diameter	1300 (MAX)	mm
6.	Rewinding diameter	1300 (MAX)	mm
7.	Machine speed	300	m/min	It depends on material
8.	Tension range	5-400	N
9.	Unwinding tension control	Constant tension tension sensor
10.	Rewinding tension control	Taper tension
11.	Corrective method	Follow side/follow line
12.	Corrective precision	±0.1	mm
13.	Correction stroke	± 70	mm
14.	Coiling method	Coiling from center
15.	Feeding method	No shaft cone roof,Hydraulic lift feeding
16.	Unloading method	Motor discharges to the ground or cart.
17.	Unwinding paper core	3 ($76)	Inch(mm)	paper tube
18.	Rewinding paper core	3 ($76)	Inch(mm)	paper tube
19.	Slitting width of raw material	400-2000	mm
20.	Meters counting accuracy	±1/1000	m
21.	Unwinding brake	2 sets	set
22.	Rewinding power	11x2	Kw
23.	Traction power	11	Kw
24.	Blowing power	3	Kw
25.	Total power	36	Kw
26.	Power voltage	AC 380±5%,50HZ	V	Three-phase five line
27.	Air pressure	18	Mpa
28.	Body color of equipment	Milk white

 

 

29.	Control panel color	Black
30.	Safety protection color	Yellow
31.	Equipment size	L3500 x W3700 x H2250	mm
33.	Equipment weight	about 6500	Kg

 

Function description

Unwinding part

>Unwinding method:The material roll adopts a shaftless cone top head. Feeding width can be adjusted by unwinding width motor.Adopting hydraulic method to swing mechanism up and down can reach automatic roll-up and reduce labour intensity.

>Unwinding correction:The machine uses analog correction system to track material edges or printing lines.

>Deviation adjustment device:The unwinding aluminum guide roller has a longitudinal deviation adjustment device, allowing the material to run parallel to the guide roller to the maximum extent and ensuring rewinding precision and quality.

>Unwinding tention detection :Two tension sensors cooperate with two pneumatic brakes to realize unwinding tension. By tension sensors, we can calculate output torque and make the material film produce a certain tension so that ensure the tension of the material film.

>Unwinding control:.The machine has functions of starting, stopping, speed regulation, unwinding residual material reminding, unwinding tension adjustment and so on, synchronizing with the rewinding. Host can display speed and unwinding tension.

>Unwinding receiving table:This machine is designed with a humanized inclined plane air pressure receiving platform device to facilitate quick docking of materials when changing rolls and improve efficiency.

 

Traction device

>Traction drive:The traction roller is independently driven by an asynchronous high-precision servo motor.Circle-arc tooth keeps pace with belt wheel to transmit torque. The characteristic is that transmission noise is small during circle-arc tooth keeps pace with belt wheel, the transmission torque is large and power loss is small.

>Traction roller:The traction roller has undergone dynamic and static balance correction,operates stably, has no vibration source and is suitable for a wider range of materials and high-speed applications.

>Traction press roller:Traction press roller is made of rubber roller, which has undergone dynamic and static balance correction. The rise and fall of traction press roller is pneumatic control and pressure is adjustable.

>Count meter:The motor encoder is used to detect the working length, which has the advantages of high precision and high resolution.Considering the requirement of production and craft, the program is designed with functions such as cumulative meter counting and automatic shutdown when the number is reached.

 

Slitting device

>Slitting method:Round knife is used to slit.

>Knife rest quantity: The standard number of knife rest for round knife is 30 pieces.

>Transition guide roller:Transition drive aluminum roller has a diamond-shaped cross line on the surface,which makes the material more smooth during high-speed operation.

 

Waste device

>Scrap disposal:The waste separation method of this machine adopts the suction form. When scrap is separated from the slitting knife,the guide wheel separates scrap from inside of machine to outside. And position of scrap will be on right side of machine.

 

Rewinding device

>Rewinding method:3 inch air expansion shaft achieves automatic control of tension.

>Rewinding drive:The rewinding is driven by an asynchronous high-precision variable frequency motor.Circle-arc tooth keeps pace with belt wheel to transmit torque. The characteristic is that the transmission noise is small during circle-arc tooth keeps pace with belt wheel, transmission torque is large and power loss is small.

>Back press roller:It's controlled by air cylinder when contacting press roller in rewinding.The pressure is controlled by a precision pressure regulating valve. The contact press roller is rubber roller structure,can adjust air pressure according to rewinding requirement.The length of the press roller is 2000MM.

 

Electrical and pneumatic device

>Drive:The drive part adopts a high-performance asynchronous servo motor drive,combined with variable frequency controller to achieve high-precision speed.

>Control:Host is controlled by PLC program. Human-computer Interface sets operating parameter and monitors operating status.

>Interface:Touch screen human-computer interface is used.

>Line layout:All circuits and gas paths of this machine adopt closed arrangemen to reduce the faults caused by human factors.

>Pneumatic components:This machine has more automatic control in terms of functions, so it is more comprehensive in the selection and design of pneumatic components.The electrical components of the whole machine are all famous brands at home and abroad.

 

 

Other configuration

>This machine uses high-strength, low-stress steel wall panels with a thickness of 50mm.Wall panel is relieved of secondary stress and has good stability.

>All rotating parts of this machine adopt bearings imported from Japan.

>The mechanical parts of this machine are all processed by machining center and numerically-controlled machine tool.

>Emergency stop buttons and emergency pull-wire switches are installed in the operation of the machine.

 

 

Brand and model of main components

No	Component name	Model of component	Quantity	Brand
1.	Corrective device		1 set	Dongdeng
2.
3.	Unwinding Brake	400N.M	2 sets	Guangzhou
4.	Tension sensor	BTS-25-S	1 set	Boxin/Guangzhou
5.	Traction motor	YS100A11	1 set	Danma
6.	Rewinding motor	YS100A11	2 sets	Danma
7.	Drive frequency conversion	HY series	3 sets	Hongyuan
8.	Trimming fan Trimming fan ·	JH	1 set
9.	Touch screen	MT series	1 set	Weilun/Taiwan
10.	PLC and its module	XMZ series	1 set	Simens
11.	Cylinder and solenoid valve Cylinder and solenoid valve ·		1 set	Yadeke
12.	Oil Cylinder	CHD2F series	2 pieces	Yadeke
13.	Bearing		1 set	Harbin
14.	Rubber roller		1 piece
15.	Aluminum guide roller		1 piece

 

 

17.	Reel	3inch air expansion shaft	2 pieces
18.	Round tool holder		30 pieces
19.	Rewinding Press roller arm	1 set each for the upper and lower shafts	2 sets
20.	Infrared locator (optional)	5V Power infrared	10 sets
21.	Button indicator light		1 set	Zhengtai
22.	linear guideway	HGW series	1 set	Ningbo

 

 

Random accessory and tool

1.Random accessory

No	Name	Specification	Quantity	Unit	Remark
1	Air pocket	2000	1	piece
2
3	Operation instruction		1	piece	Include circuit diagram
4	Product qualification certificate		1	piece

 

2.Random tool

No	Name	Specification	Quantity	Unit
1	Oil can		1	piece
2	Open spanner	8-10	1	piece
3	Open spanner	12-14	1	piece
4	Open spanner	17-19	1	piece
5	Open spanner	22-24	1	piece
6	Internal hexagonal wrench	1.5-10	1	set(Lengthened)
7	Straight screwdriver		1	piece
8	Cross Screwdriver		1	piece

Certifications

Wenzhou Mwellpack Machinery Co., Ltd. accepted the audit of SGS factory inspectors and recently obtained the SGS factory qualification verification certificate and factory main product certification certificate. SGS, the full name of Swiss General Notary Company, was founded in 1878. It is currently the largest and oldest private third-party multinational company in the world engaged in product quality control and technical appraisal. SGS is recognized as the global benchmark for high standards of professionalism, quality and integrity and is unanimously recognized by buyers around the world.
The company has passed the SGS factory inspection and will help foreign customers understand whether the factory's wages, working hours, occupational health, safety environment and productivity are in compliance with local regulations and customers' own standards, including human rights and social responsibility factory inspections, production and quality factory inspections, Environmental audits and other aspects provide authoritative third-party testing reports, thereby increasing buyers' trust in the company and improving competitiveness. (Marketing Department)

Packaging & Shipping

1.1 After receiving the delivery notification email from the PM, the production supervisor confirms that the relevant information is correct and issues the delivery notification;
1.2 After receiving the delivery notice from the production supervisor and confirming the packaging requirements, the production person in charge will conduct factory quality inspection of the equipment simultaneously:
1.3 After the equipment passes the quality inspection, the production personnel will classify, pack and pack the equipment, and issue a material details list corresponding to the parts/loose materials (the material details must include the number of packaged pieces and details of each material), and use eye-catching colors for valuable items. Package:
1.4 Quality inspection of dismantled materials: 1. Whether the packaging and marking of materials are reasonable: 2. Whether the materials are damaged: 3. Check the material details to confirm whether there are any missing materials: After passing the quality inspection, take photos for documentation:
1.5 Production, quality and equipment debugging FAE parties must sign and confirm on the material details list (no FAE personnel and equipment can be ignored): At the same time, the PM who owns the equipment must email the relevant personnel to ship the equipment information (the information includes but is not limited to equipment material details, delivery orders , photos and equipment arrival time, etc.):
1.6 Production management arranges logistics and delivery: the equipment belongs to the PM and arranges the receiving personnel in advance.

Installation Instructions

2.1 The equipment arrives at the buyer's factory, and the buyer's receiving personnel receive the equipment;
2.2 Count and check the number of packing boxes, check whether the packing boxes are damaged, have water ingress, etc.: Any abnormality must be recorded, take pictures and send feedback to relevant personnel of our company (production management, quality, PM, mechanical and electrical, etc.) via email: no abnormality/abnormality After the processing is completed, unpacking is performed;
2.3 The buyer's receiving personnel conduct unpacking inspection, check the actual material quantity against the material detailed list, detect whether the materials are damaged, etc., and output the corresponding unpacking inspection form: any abnormalities must be recorded, and at the same time, take pictures and send feedback to the relevant personnel via email Personnel (production management, quality, PM, electromechanical, etc.): If there are no exceptions/after the exception handling is completed, the equipment will be assembled and debugged. At the same time, the material list (with the counted quantity attached)-signature confirmation version and other emails will be sent to the relevant personnel (production management) , quality, PM, electromechanical, etc.) file
Note: After an abnormality occurs during the receipt of goods, the abnormal feedback must be timely and effective - the day of receipt and delivery/the day of unpacking

Company Profile

Wenzhou Mwellpack Machinery Co., Ltd was founded in 2014. The existing factory area is 4000 square meters. It has a professional team specializing in production of packing machine, slitting machine ,paper tube machine etc ,product for nine years. It's a scientific and technological enterprise integrating scientific research, design, manufacturing, sales and service.
The leading products are packing machine, slitting rewinding machine , sticker die cutting machine , paper tube machine and product etc . During the past a few years, our company has accumulated rich production experience from practice and continuously promoted the scientific and technological innovation of products. It has developed from a single packing machine supplier into a mainstream supplier of full packing machine production lines. Our company has formed complete sales network and complete after-sales service system in China. The products sell well in many provinces, cities and regions in China and are exported to Europe, America, the Middle East, Southeast Asia and other countries.
Our company is committed to the quality policy of "survival by quality, development by innovation and satisfying customers by service" and resolutely implements the IS09001 international quality management system standard. With the tenet of "customer satisfaction", we abide by the promise, seek long-term cooperation with the majority of colleagues and make efforts to promote common development.

Our Advantages

Wenzhou Mwellpack Machinery Co., Ltd. is the source factory and has the advantages of the source factory.
First, our company has a cost advantage. Our factory starts production directly from raw materials, avoiding the processing and transportation costs of intermediate links, so it can reduce production costs and improve competitiveness.
Second point, our company can control quality. Our factory conducts strict quality control on raw materials to ensure stable and reliable quality of the products produced.
The third point is high flexibility. Our factory adjusts plans in a timely manner according to market demand, produces products that meet market demand, and improves market response speed.
The fourth point is environmental protection advantages. Our factory implements effective resource utilization and waste treatment of raw materials to reduce environmental pollution
The fifth point is technical advantages. Our factory masters advanced production technology and processes to improve production efficiency and product quality.

After Sales Service

Mwellpack Machinery after-sales service includes
1 Training service: Provide customers with equipment operation training to ensure that customers can use the machine correctly and safely.
2. Maintenance support: Provide regular equipment maintenance services to ensure the normal operation of the equipment and reduce the possibility of failure.
3. Spare parts supply: Provide original spare parts and timely spare parts supply services to ensure that customers can quickly repair equipment problems.
4. Remote technical support: Provide timely technical support to customers through remote channels such as telephone networks to solve problems in the use of equipment.
5. On-site service: Quickly respond to customers' on-site service requests and provide professional technicians for troubleshooting and repair.
6. Upgrade services: Provide corresponding services to customers when equipment is upgraded or updated to ensure that they always use the latest technologies and functions.
 

FAQ

Q1: How to find a machine suitable for my product?
Tell us about your product details and requirements.
1. What kind of product you would like to produce ?
2. Requirement details 
3. You requirement for the machines . Q2: Is engineer available to serve oversea?
Q2:Do you also offer the material product and spare parts ? 
Yes, we can offer you the material product and spare parts .
Q3:How long of the warranty period? 
Whole machine 2 year. In warranty period, We will send the part free to replace the one that is broken
Q4: Is engineer available to serve oversea?
Yes, but the travel fee is responsible by you.
In order to save your cost, we will send you a video of full details machine installation and assist you till the end.
Q5. How can we make sure about the machine quality after place the order?
Before delivery, we will send you the pictures and videos for you to check the machine quality.
And also you can arrange for quality checking by yourself or by your contacts in China.
Q6. We are afraid you won't send us the machine after we send you the money?
We have our business license and certificate. And it is available for us to use trade assurance service,guarantee your money, and guarantee your machine's on-time delivery and machine quality.
Q7. Can you explain me the whole transaction process?
1.Sign the Contact
2.Arrange 30% deposit to our factory
3.Factory arrange production
4.Testing & detecting the machine before shipping
5.Inspected by customer or third agency through online or site test.
6.Arrange the balance payment before shipment.
Q8 Where is your address ?
Our factory stay Building C-27 , Shangwang Street Ruian City , Wenzhou City, Zhejiang Province China. Our nearest air port is Wenzhou Longwan International Air Port . The nearest train station is Ruian station . If you can not order to ruian. The Second trains Station is Wenzhou Nan station.Wenzhou City is 600KM from Shanghai City .It is one hour by air and 4 hour by fast train .
Wenzhou City is 1250KM from CANTON City .It is TWO hour by air and 10 hour by fast train .