Multilayer Paper Sticker Label Printing, Die-Cutting, Laminating and Slitting Rewinding Machine

• Customization: Available
• After-sales Service: Offer
• Warranty: Offer
• Application: Multilayer Paper Sticker Label Printing, Die-Cutti
• Type: Multilayer Paper Sticker Label Printing, Die-Cutti
• Work Method: Flat Knife Slitting
• Structure: Cutting Part
• Packaging: Film
• Classification: Ultrasonic Label Cutting Machine
• Applicable Process: Process Materials
• Suitable Substrates: Paper
• Packaging Material: Paper
• Weighing Rang: 10-1000ml
• Packing Speed: 20-50 Bags/Min
• Total Power: 4kw
• Transport Package: Wooden
• Specification: 5600*2500*1400
• Trademark: MWELLPACK
• Origin: China
• HS Code: 8422303090
• Production Capacity: 200 Pieces/Year
• Package Size: 4500.00cm * 2500.00cm * 1800.00cm
• Package Gross Weight: 2500.000kg

Product Description

Product Description

Multilayer Paper Sticker Label Printing, Die-cutting, Laminating and Slitting Rewinding Machine

Functions and Roles of Multilayer Label Printing, Die-cutting, Laminating and Slitting Machine

• Printing Function:
  • High-quality Printing: Capable of producing clear and vivid images, texts, and graphics on different layers of label materials, ensuring high print resolution and color accuracy to meet various design requirements.
  • Multi-color Printing: Supports multiple color printing in one pass, enabling the creation of complex and colorful label designs with smooth color transitions, enhancing the visual appeal of the labels.
  • Variable Data Printing: Allows for the printing of variable information such as serial numbers, barcodes, QR codes, and batch numbers, which is essential for product identification, tracking, and inventory management.
• Die-cutting Function:
  • Precision Cutting: Utilizes sharp cutting dies or blades to accurately cut the printed label materials into specific shapes and sizes with tight tolerances, ensuring consistent and accurate die-cutting results for each label.
  • Kiss Cutting: For labels with adhesive backing, it can perform kiss cutting, which cuts through the top layers of the label face and adhesive while leaving the backing liner intact. This enables easy peeling and application of the labels.
  • Complex Shape Cutting: Can handle the cutting of various complex shapes, including irregular contours, circles, rectangles, and custom-designed shapes, providing flexibility in label design and meeting different application needs.
• Laminating Function:
  • Material Bonding: Bonds multiple layers of label materials together, such as combining the printed layer with a protective layer or an adhesive layer, to enhance the durability, functionality, and appearance of the labels.
  • Enhanced Protection: Protects the printed surface from scratches, abrasion, moisture, and other external factors, increasing the lifespan and usability of the labels in different environments.
  • Specialty Laminations: Allows for the creation of specialty laminated labels, such as adding a holographic layer for anti-counterfeiting purposes or a clear overlaminate for a glossy finish.
• Slitting Function:
  • Width Adjustment: Cuts wide rolls of printed and laminated label materials into narrower rolls of desired widths, enabling customization of the label roll size according to specific production or application requirements2.
  • Multiple Slitting: Can perform multiple slitting operations simultaneously, dividing a single wide roll into several narrower rolls in one pass, improving production efficiency and reducing material waste2.
  • Tension Control: Maintains proper tension during the slitting process to ensure smooth and even cutting, preventing material distortion, wrinkling, or breakage, and resulting in high-quality slit rolls2.
• Overall Role:
  • Efficient Production: Integrates multiple processes of printing, die-cutting, laminating, and slitting into one machine, reducing production time, labor costs, and equipment footprint, thereby increasing overall production efficiency and productivity.
  • Product Quality Enhancement: Ensures consistent label quality by providing precise control over each process, resulting in labels with accurate dimensions, sharp edges, clear prints, and strong adhesion, which helps to enhance brand image and customer satisfaction.
  • Versatility and Customization: Offers high versatility in label production, allowing for the creation of a wide variety of label types, sizes, shapes, and finishes to meet the diverse needs of different industries and applications, such as food packaging, pharmaceuticals, cosmetics, electronics, etc.
  • Cost Savings: Minimizes material waste through accurate slitting and efficient use of label materials, and reduces the need for additional equipment and manual handling, leading to significant cost savings in the long run2.
  • Streamlined Workflow: Simplifies the label production workflow by eliminating the need for intermediate handling and transportation between different processing steps, improving production efficiency and reducing the potential for errors and defects.

Process Flow of Multilayer Label Printing, Die-cutting, Laminating and Slitting Machine

 

1. Material Preparation

 

Firstly, different types of label materials (such as paper, film, etc.) are placed on the corresponding feeding devices. These materials, according to the design requirements of the multilayer label, may include the face material (used for printing patterns and texts), the adhesive layer material, the backing paper or substrate, as well as possible functional layer materials (such as anti-counterfeiting materials, protective films, etc.).
Check the specifications (such as thickness, width, length, etc.) and quality of the materials to ensure that they meet the requirements of subsequent processing such as printing and laminating. At the same time, appropriate pretreatment should be carried out on the materials. For example, electrostatic elimination treatment should be performed on some electrostatic-sensitive materials to ensure the smooth feeding of the materials.

 

2. Printing

 

• Plate-making / File Preparation: According to the design patterns and text content of the label, printing plates (such as flexographic plates, gravure plates or digital plates, etc., depending on the printing method) are made, or digital printing files are prepared. These files contain accurate color information, pattern details and text layout to ensure that the printed labels can achieve the expected design effect.
• Printing Process: Start the printing unit, and the material passes through the gap between the printing rollers and the printing plate, and the ink (or other printing pigments) is transferred onto the face material of the label. Different printing methods (such as flexographic printing, relief printing, gravure printing or digital printing) have different working principles, but the overall goal is to form clear and accurate patterns and texts on the material surface. In multilayer label printing, it may be necessary to perform printing operations on each layer of material that needs to be printed, and ensure the registration accuracy of each layer of printing to ensure the complete alignment of the patterns after multilayer combination.
• Drying Treatment: After printing, the printed materials need to be dried to remove the solvent in the ink or fix the pigment. This can be achieved through methods such as hot air drying, infrared drying or UV curing, depending on the type of ink and printing process used. The drying process is crucial to ensure the quality and durability of the printed patterns, preventing smudging and ensuring good adhesion of subsequent layers.

 

3. Laminating

 

• Adhesive Application: If necessary, an adhesive is applied to one or more of the printed or unprinted layers. This can be done using a coating roller or a spraying device to evenly distribute the adhesive on the surface of the material. The type and amount of adhesive are carefully selected according to the specific requirements of the label, such as its intended use, environmental conditions, and the adhesion strength needed between different layers.
• Layer Bonding: The layers with adhesive are then combined together by passing them through a laminating nip, where pressure is applied to ensure good contact and adhesion between the layers. This process creates a multilayer structure, with each layer contributing to the overall functionality and appearance of the label. For example, a protective layer may be laminated on top of the printed layer to enhance its scratch resistance and durability, or an adhesive layer may be added to enable the label to stick to a product surface.

 

4. Die-cutting

 

• Die Preparation: A die-cutting die is selected or custom-made according to the desired shape and size of the label. The die is typically made of metal and has sharp edges that will cut through the multilayer material. The design of the die takes into account factors such as the label shape, any internal cuts or perforations required, and the tolerance for cutting accuracy.
• Cutting Process: The laminated material is fed into the die-cutting unit, where the die is pressed onto the material with sufficient force to cut it into individual labels. This can be a continuous process, with the material moving at a constant speed while the die cuts at regular intervals. The die-cutting operation requires precise control to ensure that the labels are cut cleanly and accurately, without any burrs or jagged edges, and that the cuts are made in the correct positions to match the label design.

 

5. Slitting

 

• Width Adjustment: The wide roll of die-cut labels is then fed into the slitting section. The slitting machine is adjusted to set the desired width for each individual roll of labels. This can be done by changing the position of the slitting blades or using adjustable slitting heads. The width adjustment is based on the customer's requirements for the final label roll size, which may vary depending on the application and packaging equipment used.
• Slitting Operation: The material passes through the slitting blades, which cut the wide roll into narrower rolls of the specified widths. The slitting process requires careful control of the blade tension, speed, and alignment to ensure smooth and even cutting. Tension control is particularly important to prevent the material from wrinkling, stretching, or breaking during the slitting process. Multiple slitting operations can be performed simultaneously if needed to produce several narrow rolls from a single wide roll.

 

6. Quality Inspection and Rewinding

 

• Inspection: The slit rolls of labels are inspected for quality. This includes checking for any printing defects (such as misprints, color variations, or smudges), die-cutting inaccuracies (such as incomplete cuts, rough edges, or incorrect label shapes), and any defects in the laminating or slitting processes (such as delamination, uneven edges, or incorrect roll widths). Automated inspection systems may be used to detect these defects, or manual inspection may be carried out by trained operators.
• Rewinding: After passing the quality inspection, the label rolls are rewound onto cores. The rewinding process ensures that the labels are wound neatly and evenly onto the cores, with the correct tension and alignment. This is important for the subsequent handling and use of the label rolls, as well as for ensuring that the labels can be easily dispensed during the packaging process. The rewound rolls are then labeled with relevant information such as the product name, label specifications, batch number, and production date before being packaged and shipped to customers.

 

This is a general process flow, and the actual operation may vary depending on the specific machine model, the materials used, and the production requirements of different labels.

 

Certifications

Wenzhou Mwellpack Machinery Co., Ltd. accepted the audit of SGS factory inspectors and recently obtained the SGS factory qualification verification certificate and factory main product certification certificate. SGS, the full name of Swiss General Notary Company, was founded in 1878. It is currently the largest and oldest private third-party multinational company in the world engaged in product quality control and technical appraisal. SGS is recognized as the global benchmark for high standards of professionalism, quality and integrity and is unanimously recognized by buyers around the world.
The company has passed the SGS factory inspection and will help foreign customers understand whether the factory's wages, working hours, occupational health, safety environment and productivity are in compliance with local regulations and customers' own standards, including human rights and social responsibility factory inspections, production and quality factory inspections, Environmental audits and other aspects provide authoritative third-party testing reports, thereby increasing buyers' trust in the company and improving competitiveness. (Marketing Department)

Packaging & Shipping

1.1 After receiving the delivery notification email from the PM, the production supervisor confirms that the relevant information is correct and issues the delivery notification;
1.1 After receiving the delivery notification email from the PM, the production supervisor confirms that the relevant information is correct and issues the delivery notification;
1.2 After receiving the delivery notice from the production supervisor and confirming the packaging requirements, the production person in charge will conduct factory quality inspection of the equipment simultaneously:
1.3 After the equipment passes the quality inspection, the production personnel will classify, pack and pack the equipment, and issue a material details list corresponding to the parts/loose materials (the material details must include the number of packaged pieces and details of each material), and use eye-catching colors for valuable items. Package:
1.4 Quality inspection of dismantled materials: 1. Whether the packaging and marking of materials are reasonable: 2. Whether the materials are damaged: 3. Check the material details to confirm whether there are any missing materials: After passing the quality inspection, take photos for documentation:
1.5 Production, quality and equipment debugging FAE parties must sign and confirm on the material details list (no FAE personnel and equipment can be ignored): At the same time, the PM who owns the equipment must email the relevant personnel to ship the equipment information (the information includes but is not limited to equipment material details, delivery orders , photos and equipment arrival time, etc.):
1.6 Production management arranges logistics and delivery: the equipment belongs to the PM and arranges the receiving personnel in advance.

Installation Instructions

2.1 The equipment arrives at the buyer's factory, and the buyer's receiving personnel receive the equipment;
2.2 Count and check the number of packing boxes, check whether the packing boxes are damaged, have water ingress, etc.: Any abnormality must be recorded, take pictures and send feedback to relevant personnel of our company (production management, quality, PM, mechanical and electrical, etc.) via email: no abnormality/abnormality After the processing is completed, unpacking is performed;
2.3 The buyer's receiving personnel conduct unpacking inspection, check the actual material quantity against the material detailed list, detect whether the materials are damaged, etc., and output the corresponding unpacking inspection form: any abnormalities must be recorded, and at the same time, take pictures and send feedback to the relevant personnel via email Personnel (production management, quality, PM, electromechanical, etc.): If there are no exceptions/after the exception handling is completed, the equipment will be assembled and debugged. At the same time, the material list (with the counted quantity attached)-signature confirmation version and other emails will be sent to the relevant personnel (production management) , quality, PM, electromechanical, etc.) file
Note: After an abnormality occurs during the receipt of goods, the abnormal feedback must be timely and effective - the day of receipt and delivery/the day of unpacking

Company Profile

Company profile
Wenzhou Mwellpack Machinery Co., Ltd was founded in 2014. The existing factory area is 4000 square meters. It has a professional team specializing in production of packing machine, slitting machine ,paper tube machine etc ,product for nine years. It's a scientific and technological enterprise integrating scientific research, design, manufacturing, sales and service.
The leading products are packing machine, slitting rewinding machine , sticker die cutting machine , paper tube machine and product etc . During the past a few years, our company has accumulated rich production experience from practice and continuously promoted the scientific and technological innovation of products. It has developed from a single packing machine supplier into a mainstream supplier of full packing machine production lines. Our company has formed complete sales network and complete after-sales service system in China. The products sell well in many provinces, cities and regions in China and are exported to Europe, America, the Middle East, Southeast Asia and other countries.
Our company is committed to the quality policy of "survival by quality, development by innovation and satisfying customers by service" and resolutely implements the IS09001 international quality management system standard. With the tenet of "customer satisfaction", we abide by the promise, seek long-term cooperation with the majority of colleagues and make efforts to promote common development.

Our Advantages

Wenzhou Mwellpack Machinery Co., Ltd. is the source factory and has the advantages of the source factory.
First, our company has a cost advantage. Our factory starts production directly from raw materials, avoiding the processing and transportation costs of intermediate links, so it can reduce production costs and improve competitiveness.
Second point, our company can control quality. Our factory conducts strict quality control on raw materials to ensure stable and reliable quality of the products produced.
The third point is high flexibility. Our factory adjusts plans in a timely manner according to market demand, produces products that meet market demand, and improves market response speed.
The fourth point is environmental protection advantages. Our factory implements effective resource utilization and waste treatment of raw materials to reduce environmental pollution
The fifth point is technical advantages. Our factory masters advanced production technology and processes to improve production efficiency and product quality.

After Sales Service

Mwellpack Machinery after-sales service includes
1 Training service: Provide customers with equipment operation training to ensure that customers can use the machine correctly and safely.
2. Maintenance support: Provide regular equipment maintenance services to ensure the normal operation of the equipment and reduce the possibility of failure.
3. Spare parts supply: Provide original spare parts and timely spare parts supply services to ensure that customers can quickly repair equipment problems.
4. Remote technical support: Provide timely technical support to customers through remote channels such as telephone networks to solve problems in the use of equipment.
5. On-site service: Quickly respond to customers' on-site service requests and provide professional technicians for troubleshooting and repair.
6. Upgrade services: Provide corresponding services to customers when equipment is upgraded or updated to ensure that they always use the latest technologies and functions.
 

FAQ

Q1: How to find a machine suitable for my product?
Tell us about your product details and requirements.
1. What kind of product you would like to produce ?
2. Requirement details 
3. You requirement for the machines . Q2: Is engineer available to serve oversea?
Q2:Do you also offer the material product and spare parts ? 
Yes, we can offer you the material product and spare parts .
Q3:How long of the warranty period? 
Whole machine 2 year. In warranty period, We will send the part free to replace the one that is broken
Q4: Is engineer available to serve oversea?
Yes, but the travel fee is responsible by you.
In order to save your cost, we will send you a video of full details machine installation and assist you till the end.
Q5. How can we make sure about the machine quality after place the order?
Before delivery, we will send you the pictures and videos for you to check the machine quality.
And also you can arrange for quality checking by yourself or by your contacts in China.
Q6. We are afraid you won't send us the machine after we send you the money?
We have our business license and certificate. And it is available for us to use trade assurance service,guarantee your money, and guarantee your machine's on-time delivery and machine quality.
Q7. Can you explain me the whole transaction process?
1.Sign the Contact
2.Arrange 30% deposit to our factory
3.Factory arrange production
4.Testing & detecting the machine before shipping
5.Inspected by customer or third agency through online or site test.
6.Arrange the balance payment before shipment.
Q8 Where is your address ?
Our factory stay Building C-27 , Shangwang Street Ruian City , Wenzhou City, Zhejiang Province China. Our nearest air port is Wenzhou Longwan International Air Port . The nearest train station is Ruian station . If you can not order to ruian. The Second trains Station is Wenzhou Nan station.Wenzhou City is 600KM from Shanghai City .It is one hour by air and 4 hour by fast train .
Wenzhou City is 1250KM from CANTON City .It is TWO hour by air and 10 hour by fast train .